Copper Wire EV DC Charging Cable 1500V Silicone XLPE Insulation 1-150mm2 Optional Shielded

Core Product Advantages

1. High-Purity Copper Conductor, Low Loss & High Efficiency

   The conductor is made of high-purity oxygen-free copper (purity ≥99.95%) with multi-strand fine wire stranding process, which effectively reduces the skin effect, improves electrical conductivity, and reduces current transmission loss. The contact resistance is strictly controlled below 0.5mΩ, avoiding local overheating during high-current charging, and ensuring stable and efficient power transmission.
2. Dual Insulation Material Options, Adapt to Complex Environments

   Two insulation materials are available: silicone rubber and cross-linked polyethylene (XLPE). Silicone rubber insulation has excellent high and low temperature resistance, can work stably for a long time in the range of -40℃ to 180℃, and has good flexibility and aging resistance; XLPE insulation has outstanding electrical insulation performance, high voltage breakdown resistance, and excellent mechanical strength, which is suitable for long-term fixed wiring scenarios. Both materials meet the requirements of 1500V DC high voltage resistance, with a voltage withstand margin of more than 1.5 times the rated voltage.
3. Optional Shielded Structure, Strong Anti-Interference Ability

   The shielded version is designed with a tinned copper wire braided shielding layer, which can effectively shield external electromagnetic interference, prevent signal crosstalk in the charging system, and ensure the stability of the charging control signal. The shielding coverage rate is more than 85%, which meets the EMC requirements of new energy vehicle charging systems. The unshielded version can be customized with double-insulated structure according to customer needs, which improves the safety protection level while reducing the cost.
4. Wide Temperature Adaptation, Stable Performance in Harsh Scenarios

   The product can work stably in the temperature range of -40℃ to 125/150℃, which can adapt to the extreme cold environment in winter and the high temperature environment generated by long-term high-current charging in summer. The sheath material has excellent oil resistance, ozone resistance, UV resistance and wear resistance, which can effectively resist the erosion of gasoline, diesel, lubricating oil and other chemicals, and is suitable for long-term use in outdoor charging piles, on-board wiring and other harsh environments.
5. High Flexibility & Anti-Fatigue, Long Service Life

   The multi-strand fine wire stranding structure gives the cable excellent flexibility, with a minimum bending radius of ≤6D, which is convenient for frequent plugging and unplugging, bending and dragging during charging. The anti-bending fatigue performance is outstanding, and it can withstand more than 10,000 times of bending without conductor breakage or insulation damage, which greatly extends the service life of the cable.

   Ordering Information

   • Minimum Order Quantity: Negotiable according to product specifications and customization requirements
   • Delivery Time: Conventional specifications in stock, delivery within 3-5 working days; customized products, delivery time confirmed according to the order quantity
   • Payment Terms: T/T, L/C, etc., negotiable
   • Packaging: Standard export packaging, which can be customized according to customer requirements

   If you have any questions about the product, or need to customize non-standard specifications, please feel free to contact us for inquiry and quotation